DR. SCHNEIDER EMS MANUFACTURING

Electronics technology supports mechanics

The integration of electronics and mechanics is one of the strengths of our value chain and it benefits our customers, because we can combine our know-how in plastics and electronics technology to optimum effect. Even in the design phase, for instance, we can collaborate closely with our in-house developers, the technical center, the lab and the jig building teams or make use of the test and automation equipment of Dr. Schneider. Depending on the customer's specification, it may also be necessary to cooperate with external development partners. As an EMS service provider, we adjust flexibly to the customer's briefing so that we can turn every product idea into the best possible reality.

 

Plastics technology

  • Tamponing
  • Automation
  • Gluing
  • IML/IMD
  • Painting (carriers)
  • Welding (ultrasound hot-caulking)
  • Hot plate welding
  • Hot stamping
  • Lasering
  • Beading
  • Fabric back injection molding

Electronics technology

  • EMC lab
  • Fatigue tests
  • X-ray analysis
  • Cable assembly
  • Device assembly
  • Manual assembly, wave soldering
  • EMC measurements
  • ICT, FKT, flashing
  • Global procurement
  • SMD assembly
  • Automatic depanelling

TECHNOLOGY EXPERTISE

Our production department uses high-performing technologies that are continually replaced and expanded.

Soldering and assembly

  • Reflow soldering under nitrogen (up to 3 process passes)
  • Low-temperature reflow soldering
  • Wave soldering under nitrogen, frameless and with mask
  • THT assembly, also automatic

Testing and programming

  • Inline 3D SPI in 3 large lines
  • Inline AOI for soldered joint inspection
  • Offline X-raying for BGA, QFN and repair tools for these components

     

Processable components

  • Various electromechanical components
  • Smallest size 0201; flex-rigid PCBs, IMS, 5 mm thick copper
  • BGA, BGA, QFN, ASIC, press-in connectors etc.
  • Fine pitch 0.4 mm process-reliable
  • LEDs in a wide range of shapes and sizes

DR. SCHNEIDER EMS MACHINE POOL

To ensure optimum results, we use powerful and efficient systems and equipment.

 

For development:

  • Phoenix X-ray system
  • Voetsch shock test chamber
  • DataPaq temperature tracker
  • Tension compressing testing machine
  • DP5 reflow tracker

For automatic assembly:

  • Type IPTE inline laser marking system
  • Panasonic CM SMD assembly machines
  • Rehm reflow oven
  • Viscom AOI inspection unit
  • JOT handling device
  • Panasonic RH radial assembly machine
  • Kolb mask washing machine
  • Digital microscope
  • DEK soldering paste screen printer
  • TE pin inserter
  • Automatic depaneller

For assembly manufacturing, assembly, testing:

  • JOT, Steiff manual assembly stations
  • ERSA N-Wave, Powerflow wave soldering systems
  • Digital microscope
  • Miele soldering frame washing machine
  • Komax cable crimper
  • Individual self-built assembly tables
  • Zebra label printer
  • Type 3030 inline SPEA ICT system

We also have a technical workshop allowing us to make adjustments or optimizations in the production process.

References

We have already delivered many intelligent product and system solutions in partnership with our customers. Here are just some of our reference projects:

Industry

Industry

Mixed assembly with SMD components - radial and manual

Automotive

Automotive

High-quality manufacturing processes with a very high trace depth

Transport

Transport

Manufacture of trace systems with transport routes of very different configurations

Wearables

Wearables

Assembly of ultra-small components for customers on ultra-filigree layouts

Smart city

Smart city

Mounting of assemblies in directly installation-capable devices

Building Automation

Building Automation

Manufacture of LED lamps in a wide range of variants

Energy

Energy

Production of thick copper multi-layer circuits for power electronics

Consumer

Consumer

Production of VDE-compliant assemblies and cable sets for 230 V

Medical Technology

Medical Technology

Manufacture of assemblies meeting the very highest documentation requirements

NETWORK PARTNERS

We play an active role in the following networks and associations with the aim of identifying service trends, market developments and technological innovations at an early stage and initiating or strengthening strategic cooperation:

BayStartUP
www.baystartup.de

GMM
www.vde.com/de/gmm/arbeitsgebiete/fa-5-3-leiterplattenbestueckung

ofracar Automobilnetzwerk e. V.
www.ofracar.de

Strategische Partnerschaft Sensorik e. V.
www.sensorik-bayern.de 

ZVEI - Zentralverband Elektrotechnik- und Elektroindustrie e. V. 
www.zvei.org

EXPERIENCE IN CAR INTERIOR.

You can read more about our products and innovations

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    Climate control systems of the future
    As world leader for innovative ventilation systems, we make sure you always have the right temperature.

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  • Multi-functional storage spaces

    Form and function
    in perfect harmony
    Our intelligent modular storage systems ensure an impeccably organized interior.

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  • Kinematic components


    Pleasing shapes, sturdy but yet in motion
    Our kinematic systems convince with their clear design and an optimum of functionality.

    read more
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